The 2 HP Cleaner Grader Machine is designed specifically for the efficient cleaning and grading of various types of grains. This machine plays a crucial role in agricultural settings, ensuring that the grains are free from impurities and of uniform quality, which is essential for maximizing market value.
Features
:
Efficient Cleaning Mechanism: Equipped with a robust motor, ensuring thorough removal of impurities from grains.
Durable Construction: Made from high-quality materials to ensure longevity and sustained performance.
User-Friendly Design: Simplified operation suitable for both novice and experienced users.
Specification
:
Brand: Dafe (PKV)
Weight (Approx.) : 250 kg
Material : Mild Steel
Motor Power : 2 HP
Capacity : 300-400 kg/hr
Phase : Three
Dimension (L x W x H) : 1570 x 590 x 1520 cm
Usage
:
1. Preparation Before Use:
Inspect the Machine: Check all components of the cleaner grader for any signs of wear or damage. Ensure that all parts are securely fastened and that there are no loose connections.
Set Up in a Suitable Location: Place the machine in a well-ventilated area with enough space around it for operation and maintenance. Ensure that it is positioned on a stable surface to prevent vibrations during use.
2. Adjusting Settings:
Select Appropriate Screens: The cleaner grader typically comes with different screens for grading grains based on size. Choose the appropriate screen size according to the type of grain you are processing (e.g., wheat, rice, corn).
3. Loading Grains:
Prepare Grains for Cleaning: Before loading grains into the machine, ensure they are free from large debris or foreign materials that could damage the equipment.
Load Gradually: Pour grains into the hopper gradually rather than all at once. This allows for better distribution within the machine and prevents clogging.
4. Operating the Machine:
Start the Machine: Turn on the power supply and start the motor of the cleaner grader. Allow it to reach its operating speed before introducing grains.
Monitor Operation: Keep an eye on how grains flow through the machine. Make sure they are moving smoothly without any blockages or excessive buildup.
5. Collecting Cleaned Grains:
Use Collection Bins: Position collection bins or bags under each outlet of the cleaner grader to catch cleaned and graded grains as they exit.
Check Quality Regularly: Periodically check samples of cleaned grains to ensure they meet quality standards. Adjust settings if necessary based on observations.
Maintenance:
Regular Lubrication: It is essential to add oil at the recommended intervals to keep moving parts well-lubricated. This reduces friction and wear, extending the life of the machine.
Electrical System Checks: Frequently inspect all electrical wires for any signs of damage or wear. Replace any aging or frayed wires immediately to prevent electrical failures or hazards.
Cleaning Procedures: After each use, clean the machine thoroughly to remove dust, debris, and grain residues. Use air pumps to blow out dust from inside and outside the equipment, ensuring no dead corners are left uncleaned.
Scheduled Maintenance: Develop a maintenance schedule based on usage and wear conditions as outlined in the equipment manual. This should include annual overhauls and medium repairs as necessary.
Applications
:
Small-Scale Processing Units: For local farmers and small processing units, the cleaner-grader machine is particularly advantageous due to its compact size, ease of operation, and cost-effectiveness compared to larger industrial machines. It provides these users with an affordable solution for initial grain quality enhancement before further processing or sale.
Quality Improvement: By grading grains into different quality classes, the machine assists in creating a more uniform product batch. This improves both marketability and consumer trust, as products derived from uniformly graded grains tend to have higher quality control consistency.
Pre-Processing for Milling: Before grains are milled into flour, rice, or other products, it is essential that they are thoroughly cleaned. The cleaner-grader machine prepares the grains by removing impurities that could affect the quality of the final product.