Chaff Cutter is multi-purpose equipment that is used to make green & dry fodder for cattle. They are known as Chara Cutter & Kutty Cutting Machine in various regional languages. It's used to feed dairy cattle to improve their milk production. This machine is equipped with a 1 HP motor to efficiently carry out it's cutting tasks, this machine has a cutting capacity of 400-700 kilos per hour and can cut various plant products which can later be mixed with other forage materials for the purpose of preparation of animal feed.
Features
:
Cutting Mechanism: Equipped with sharp blades, chaff cutters efficiently chop fodder into small, manageable pieces, promoting better digestion and nutrient absorption for livestock.
Compact Design: This chaff cutter features a compact and portable design, facilitating easy transportation and use across different farm locations without requiring extensive setup.
Ease of Maintenance: Chaff cutters are designed for easy maintenance, with accessible components that simplify cleaning, lubrication, and blade replacement.
Specification
:
Brand: Generic ( Made in India )
Material : Mild Steel
Weight (Approx.) : 42 kg
Motor Power : 1 HP
Power Source : Electric
Cutting Capacity : 400 to 700 kg/hr
Machine Feed : Straw, Corn Stalk, Sugarcane Stalk
Note :
There are 3 rotating and 1 fixed blade in this model
The fodder cutting size may vary.
Usage
:
1. Preparation and Setup:
Location: Choose a flat, stable surface for the chaff cutter. Ensure that the area is clear of any obstacles or flammable materials.
Power Supply: The user needs to connect the motor to a suitable power source in order to begin the fodder cutting operations.
Safety Gear: Wear appropriate safety gear, including gloves, goggles, and ear protection, as operating machinery can be noisy and potentially hazardous.
2. Loading Material:
Prepare the material (straw or hay) you wish to cut. It should be dry and free from foreign objects like stones or metal pieces.
Feed the material into the hopper of the chaff cutter slowly and steadily. Avoid overloading the machine as this can cause jams or damage.
3. Starting the Machine:
Turn on the power switch of the motor-operated chaff cutter.
Allow the machine to reach its full operational speed before feeding in more material.
4. Cutting Process:
As you feed material into the hopper, monitor its progress through the cutting mechanism.
Adjust your feeding speed based on how quickly the machine processes the material; do not force too much at once.
5. Collecting Chaff:
The cut chaff will exit from a designated outlet. Position containers or bags underneath this outlet to collect the chopped material efficiently.
Ensure that no one stands directly behind or near this outlet during operation.
6. Shutting Down:
Once you have finished cutting, turn off the motor using its designated switch.
Wait for all moving parts to come to a complete stop before attempting any maintenance or cleaning.
Maintenance :
Regular Inspections: Conduct regular checks on the chaff cutter parts. Pay particular attention to bolts and nuts; if any are loose, tighten them immediately to prevent operational issues.
Lubrication: Every part of the chaff cutter requires lubrication. Clean the components thoroughly before adding lithium grease. Ensure that the gearbox is lubricated with oil every season, while the main bearing should be lubricated at least once a year.
Dust Removal: When adding lubricating oil, it is crucial to remove any dust or debris to avoid contamination that could impair functionality.
Wear and Deformation Checks: Regularly check all parts for signs of wear or deformation. If any issues are identified, replace those parts promptly to maintain safe operation.
Applications
:
Reduce waste: Chaff cutters can help reduce agricultural waste by chopping up straw, hay, and other crop residues.
Increased efficiency: Chaff cutters can help increase efficiency on the farm by reducing the amount of time and labor required to chop up straw, hay, and other crops. This can free up farmers to focus on other tasks, such as planting, harvesting, etc.
Cost savings: Chaff cutters can help farmers save money by reducing the amount of waste that needs to be disposed of and by improving the efficiency of animal feed production.
Improved animal feed: Chaff cutters help to turn agriculture and farming waste into fodder, which can then be used to feed livestock or make animal feed.