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Track OrderBrand: Dafe (PKV)
PKV Commercial Spiral Grain Separator Machine, MS Body
SKU: SH-DA-20233517
₹15900 (Including GST)
MRP : ₹16900
Get extra ₹239 Discount (On Checkout)
Delivery By: Apr 7 - Apr 9
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Short Description
Spiral Grain Separator Machine
7 feet (213.36 cm) in height
Country of origin: India
Description
The Spiral Grain Separator is a mechanical device designed to separate grains or seeds based on their shape and size. It operates primarily on the principles of gravity and centrifugal force, allowing for efficient sorting of materials. The machine is particularly useful in agricultural applications where it is essential to remove unwanted materials such as weed seeds or deformed grains from the intended harvest.
Features
:- Efficient Material Flow Management: The feeding inlet is designed with a distribution unit that guarantees even spreading of seeds throughout the machine, optimizing material flow and separation efficiency.
- Continuous Inspection Capability: The open construction of these machines facilitates continuous inspection during operation, allowing operators to monitor performance without needing to stop the machine.
- Fully Automatic Operation: The design of spiral separators allows for fully automatic operation without any moving parts. This feature not only simplifies operation but also reduces maintenance requirements.
Specification
:- Brand: Dafe (PKV)
- Material : Mild Steel
- Weight (Approx.) : 36 kg
- Height : 7 feet (213.36 cm) (Approx.)
Usage
:1. Preparation of the Machine:
Before operating the spiral grain separator, it is essential to prepare the machine:
- Inspect the Equipment: Check for any visible damage or wear on the machine components. Ensure that all parts are securely fastened and that there are no obstructions in the feed hopper or discharge spouts.
- Clean the Machine: If the machine has been used previously, clean it thoroughly to prevent contamination of different seed types. Remove any residual seeds, dirt, or debris from previous operations.
2. Setting Up the Separator:
Once the machine is prepared, set it up for operation:
- Positioning: Place the spiral separator on a level surface to ensure proper functioning. Ensure that there is adequate space around the machine for safe operation and maintenance.
- Adjust Feed Plate: Adjust the feed plate at the top of the hopper to control the amount of grain entering the separator. This setting will depend on factors such as seed type and desired throughput.
3. Feeding Grain into the Separator:
With everything set up, you can begin feeding grain into the separator:
- Loading Grain: Pour pre-cleaned grain into the hopper at a steady rate. The grain should be relatively free from large debris and contaminants since spiral separators are typically used as finishing machines after initial cleaning processes.
- Monitor Flow Rate: Keep an eye on how quickly grain flows into the hopper; too much grain can overwhelm the system, while too little may not allow for effective separation.
4. Operating the Separator:
The operation of a spiral grain separator is straightforward due to its design:
- Gravity Operation: The spiral separator operates using gravity without any moving parts or power requirements. As grains move down through spirals, round objects (like soybeans) will roll faster than non-round objects (like dirt clods or small stones).
- Separation Process: As grains travel along the spirals, round seeds will exit through designated spouts while non-round seeds remain on smaller flights and are directed to separate discharge points.
5. Collecting Separated Materials:
After separation, collect your materials accordingly:
- Discharge Collection: Set up containers or bins under each discharge spout to collect separated materials—one for good quality seeds and another for impurities like dirt and small rocks.
- Check Quality: Periodically check both collected outputs for quality assurance. This ensures that your process is effective and allows you to make adjustments if necessary.
Maintenance:
- Daily Cleaning: After each use, it is essential to clean the machine thoroughly. Remove any residual seeds or debris from the hopper and spirals. This prevents contamination and ensures that the machine operates efficiently.
- Deep Cleaning: Periodically (e.g., weekly or monthly), perform a deep cleaning by disassembling parts of the machine if necessary. Use a soft brush or air compressor to remove dust and particles from hard-to-reach areas.
- Visual Inspection: Regularly inspect all components for signs of wear, damage, or corrosion. Pay special attention to the spiral flights and discharge spouts.
- Feed Plate Adjustment: Regularly check and adjust the feed plate settings to ensure an even distribution of seed into the spirals. Proper adjustment helps in achieving optimal separation efficiency.
- Professional Servicing: Schedule monthly professional servicing with authorized dealers or technicians who specialize in grain separator machines. They can provide comprehensive inspections and repairs that may be beyond basic maintenance.
Applications
:- Agricultural Applications: Spiral grain separators are widely used in agriculture for the efficient separation of seeds. They can effectively separate good seeds from splits, weed seeds, chaff, and other unwanted materials based on size and shape. This is crucial for ensuring high-quality seed production and improving crop yields.
- Food Processing: In food processing industries, spiral separators can be used to sort grains and legumes by size and shape. This ensures that only the desired product is processed further while removing any impurities or undesired materials.
