The Chaff/Grass Cutter machine is a mechanical device that cuts chaff, straw, and hay into small uniform pieces before mixing them with other fodder materials for consumption by cattle and livestock. This machine is equipped with a 3 HP electric motor to carry out the cutting tasks, and has two rotating and one fixed heavy duty blade to help achieve the required cutting results. The device minimizes the amount of effort and time required to prepare fodder for animals while also simplifying the process. It has a cutting capability of 1000-1200 kilos per hour for green fodder & 600-700 kilos per hour for dry fodder, making it ideal for high-volume fodder preparation and cutting activities.
Features
:
Efficient Cutting: Designed to finely chop straw and fodder, enhancing feed digestibility.
Ease of Operation: User-friendly design facilitates simple handling and operation, reducing labor requirements.
Durability: Constructed from high-quality materials to ensure longevity and withstand rigorous use.
Compact Size: Space-saving design makes it suitable for both small farms and large agricultural operations.
Specification
:
Product Type: Motor/Engine Operated
Brand: Generic ( Made in India )
Material : Mild Steel
Motor Power : 3 HP
Motor Speed : 1440 RPM
Power Source : Electric
No. of Blades : 3 (2 Rotating and 1 Fixed)
Blade Material : High Carbon Steel Blade
Cutting Size : 10 to 25 mm
Output Capacity : 1000-1200 kg/hr (Green Fodder)
Output Capacity : 600-700 kg/hr (Dry Fodder)
Roller Size : 9 inch (22.86 cm) (Up & Down Roller)
Weight : 130 Kg (Approx.)
Usage
:
1. Preparation and Setup:
Location: Choose a flat, stable surface for the chaff cutter. Ensure that the area is clear of any obstacles or flammable materials.
Power Supply: The user needs to connect a motor to an appropriate power source, in order to start working.
Safety Gear: Wear appropriate safety gear, including gloves, goggles, and ear protection, as operating machinery can be noisy and potentially hazardous.
2. Loading Material:
Prepare the material (straw or hay) you wish to cut. It should be dry and free from foreign objects like stones or metal pieces.
Feed the material into the hopper of the chaff cutter slowly and steadily. Avoid overloading the machine as this can cause jams or damage.
3. Starting the Machine:
Turn on the power switch of the motor-operated chaff cutter.
Allow the machine to reach its full operational speed before feeding in more material.
4. Cutting Process:
As you feed material into the hopper, monitor its progress through the cutting mechanism.
Adjust your feeding speed based on how quickly the machine processes the material; do not force too much at once.
5. Collecting Chaff:
The cut chaff will exit from a designated outlet. Position containers or bags underneath this outlet to collect the chopped material efficiently.
Ensure that no one stands directly behind or near this outlet during operation.
6. Shutting Down:
Once you have finished cutting, turn off the motor using its designated switch.
Wait for all moving parts to come to a complete stop before attempting any maintenance or cleaning.
Maintenance:
Regular Inspections: Conduct regular checks on the chaff cutter parts. Pay particular attention to bolts and nuts; if any are loose, tighten them immediately to prevent operational issues.
Lubrication: Every part of the chaff cutter requires lubrication. Clean the components thoroughly before adding lithium grease. Ensure that the gearbox is lubricated with oil every season, while the main bearing should be lubricated at least once a year.
Dust Removal: When adding lubricating oil, it is crucial to remove any dust or debris to avoid contamination that could impair functionality.
Wear and Deformation Checks: Regularly check all parts for signs of wear or deformation. If any issues are identified, replace those parts promptly to maintain safe operation.
Applications
:
Animal Feed Preparation: Farmers use heavy-duty chaff/grass cutters to process crop residues into feed for livestock such as cattle, sheep, or goats. The finely chopped material is easier for animals to consume and digest.
Agricultural Use: Primarily used in agriculture for tasks such as cutting fodder, straw, hay, grass, or other crop residues for livestock feed preparation.
Composting: The shredded plant material can also be used in composting processes to create organic fertilizer for enhancing soil health and promoting plant growth.