A semi-automatic capping machine is a type of bottle capping equipment that requires manual placement of bottles and caps but automates the capping process itself. These machines are designed to offer a balance between efficiency and cost-effectiveness, making them suitable for small to medium-scale production plants
Features
:
Operation : The operator manually places the bottle with the cap in position into the capper’s container base.
Efficiency : Semi-automatic cappers have relatively high production efficiency and precision in sealing compared to manual capping methods.
User-Friendly Controls : Many semi-automatic cappers come equipped with microprocessor control systems that allow for easy operation, including features like adjustable speed knobs, dwell knobs, capping counters, emergency stop buttons, and photocell switches.
Specification
:
Product Type: Semi-Automatic
Brand: Packlift
Model No. : DDX-450
Operation Mode : Semi-Automatic
Capping Speed : Maximum 15 Caps (per min.)
Voltage : 220 V
Frequency : 50 Hz
Bottle Height : 40-200 mm
Bottle Cap Diameter : 10-50 mm
Dimension (L x W x H) : 52 x 30 x 53 cm
Applications
:
Food business : Bottles carrying sauces, condiments, beverages, and other items are sealed in the food business using semi-automatic capping machines. These devices aid in ensuring that food products are packaged and closed correctly.
Pharmaceutical Industry : In order to safely seal prescription bottles, semi-automatic capping devices are essential. The integrity and safety of pharmaceutical items depend on the precise sealing that these machines deliver.
Chemical Industry : Semi-automated capping machines are widely used by chemical firms to seal containers containing a range of chemicals. These devices' dependable sealing qualities aid in preventing chemical leaks and contamination.
Cosmetics business : To seal bottles containing goods like lotions, creams, perfumes, and more, the cosmetics business also uses semi-automatic capping machines. During storage and transit, these devices make sure that cosmetics are kept sealed and safe.
Personal Care & home Goods Industry : Semi-automatic capping machines are widely used for effective bottle sealing in products including shampoos, conditioners, liquid soaps, window cleaners, and other home items. These devices aid in preserving product quality and avert spills.
Usage
:
1. Preparation Before Operation :
Set Up the Machine : Place the DDX-450 on a flat, stable surface in a well-ventilated area. Ensure the power supply matches the machine's specifications.
Inspect the Components : Check that all parts, including the motor, conveyor belt, and capping head, are correctly installed and functioning properly.
2. Adjusting the Cap Size :
Select the Size : Based on your specific application, adjust the machine for the desired cap size, ranging from 10 mm to 50 mm.
Securing the Cap : Load the caps into the designated feeder area, ensuring they align correctly with the machine’s feeding mechanism.
3. Setting Up the Conveyor System :
Container Placement : Position your containers (bottles or jars) on the conveyor belt leading to the capping station.
Customize Speed Settings : Adjust the conveyor speed according to your production needs.
4. Operating the Machine :
Power On : Switch the machine on and monitor the display for any error messages or alerts.
Start the Capping Process : Engage the capping operation to begin the cycle. The DDX-450 should automatically align and cap the containers as they pass under the capping head.
Maintenance :
Inspection of Components : Periodically check all mechanical parts, including the capping head, conveyor belts, and electrical connections for wear and tear. Replace any damaged or worn parts promptly.
Regular Cleaning : Ensure that the machine is cleaned regularly to prevent buildup of product residue.