One of the most crucial processes in the production of rice is milling. It is typically carried out after rice is produced. The paddy produced industrially cannot be consumed in its natural forms. For this reason, paddy undergoes milling as a post-production operation. Rice Milling employs the usage of rice mill machine that can easily remove the impurities from rice. The same goes for wheat, for consumption of wheat in the form of food we need to process it first which include grinding of wheat as a very important stage before making it suitable for consumption.
Therefore, this combined Rice Mill and Pulverizer not only meets the rice milling needs of a user but it can also be used for grinding wheat and turning it into flour. The machine makes milling and pulverizing whole lot easier because of it's combined working mechanism due to which one machine can fulfill various needs and user can easily rely on a single machine for two different needs rather than purchasing separate machines which reduces the hassle and saves cost. The machine is equipped with a 3HP motor which provides adequate power for the functioning of the machine, along with that this machine has a high production capacity which makes it a best fit for both domestic and commercial usage.
Features
:
Powerful Motor : The Combined Rice Mill & Pulverizer machine is equipped with a 3 HP motor, which provides sufficient power to handle the milling process efficiently. This allows the machine to process a significant amount of rice in a relatively short time.
Dual Functionality : The most significant feature of this machine is its ability to perform two operations—milling and pulverizing—in one unit. This dual functionality saves space, reduces the need for multiple machines, and enhances operational efficiency.
Production Capacity : The machine offers a production capacity of 150 kg/hour for rice paddy & 30 to 35 Kg/hr for flour. This makes it suitable for small to medium-scale operations, providing flexibility in meeting different processing demands.
Specification
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Product Type: Rice Mill Machine
Brand: Subhamjyoti
Material : Mild Steel
Model No. : 6n40 Combine
Motor Power : 3 HP
Motor Speed : 2800 RPM
Motor Winding : Copper
Voltage : 220 V
No of Jali : 1 (0.8 mm Hexagonal Jali)
Power Consumption (Rice) : 1.5 to 2 unit/hr
Power Consumption (Flour) : 2.5 to 3 unit /hr
Production Capacity For Rice Mill : 150 kg/hr
Production Capacity For Pulverizer : 30 to 35 kg/hr
Dimension (L x W x H) : 650 x 350 x 555 mm
Weight : 81 Kg (Approx.)
Usage
:
1. Understanding the Machine Components :
Before using the combined rice mill and pulverizer, familiarize yourself with its main components:
Feeding Hopper : This is where you place the raw rice for milling.
Milling Chamber : The area where the actual milling occurs.
Pulverizing Chamber : This section grinds the milled rice or grains into flour.
Discharge Outlet : The outlet where the finished product exits the machine.
2. Preparing for Operation :
Clean the Machine : Ensure that all parts of the machine are clean before use. Remove any residual materials from previous operations to prevent contamination.
Check Power Supply : Make sure that the electrical connections are secure and that there is adequate power supply for operation.
3. Setting Up the Machine :
Adjust Settings : Depending on your requirements, adjust the settings for milling and pulverizing. This may include adjusting the speed, and duration of operation.
Feed Rate Adjustment : Set an appropriate feed rate based on your desired output. A slower feed rate may yield finer flour, while a faster rate may produce coarser results.
4. Operating the Combined Rice Mill and Pulverizer :
Start the Machine : Turn on the power supply and start the machine.
Feed Rice into the Rice Mill Hopper : Gradually add raw rice into the feeding hopper. Avoid overloading to ensure smooth operation.
Monitor Operation : Keep an eye on both chambers during operation. Listen for unusual sounds which might indicate a problem, such as blockages or mechanical issues.
Feed Grains into the Pulverizer Hopper : For flour grinding purposes, feed the grains in the pulverizer hopper, where the grain grinding takes place.
5. Collecting Finished Products :
Discharge Process : Once milling/grinding is complete, check if there is any blockage at the discharge outlet. If everything is clear, collect your milled rice or flour from the rice mill outlet and flour from the pulverizer outlet.
Quality Check : Assess the quality of your product by checking its texture and consistency to ensure it meets your standards.
Maintenance :
Clean Milling and Pulverizing Chambers : Use a soft brush or cloth to remove any leftover grains or powder. Make sure to also clean the screens and sieves.
Establish a Lubrication Schedule : Depending on usage, lubricate your machine every few weeks or monthly.
Routine Inspections : Regularly check for loose components and tighten them as necessary. This will help prevent more serious damage or breakdowns.
Inspect Wiring and Connections : Look for signs of wear or damage to wiring. Ensure all connections are secure.
Check the Pulverizer Blades : Dull blades reduce efficiency and can lead to poor-quality output. Regularly check the sharpness and sharpen or replace blades as necessary.
Schedule Periodic Professional Inspections : At least once a year, have a qualified technician check the machine for any underlying issues.
Applications
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Rice Processing : The most significant application of the combined rice mill is in the processing of raw paddy into white rice. This machine efficiently removes the outer husk, bran, and impurities from the rice grains, resulting in polished rice that is ready for consumption or further processing.
Grain Milling : In addition to rice, this machine can also be used to mill various grains such as wheat, corn, etc. The pulverizing function allows for these grains to be ground into flour or meal, which can then be used in baking or cooking applications. This versatility makes it suitable for small-scale grain processing operations.
Spice Pulverization : The pulverizer component of the machine is designed to grind spices into fine powders. Common spices that can be processed include turmeric, cumin, pepper, and others. This application is particularly beneficial for culinary businesses that require fresh spice powders for their recipes.
Space-Saving Solution : For small to medium-sized enterprises or rural households with limited space, this combined machine offers a compact solution that integrates two functions, milling and pulverizing - into one unit.