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Brand: Dafe (PKV)
Dafe (PKV) Dal Dryer Machine 2HP & 0.5HP Motor, 400-500 Kg/hr Capacity
SKU: TI-PD-15952
MRP : ₹218184
Offer Price : ₹181820 (Including GST)
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Short Description
Dafe (PKV) Dal Dryer Machine 2HP & 0.5HP Motor,
400-500 Kg/hr. Capacity, Three Phase
Suitable for all kinds of Pulses.
Country of origin: India
Description
The Dal Dryer is a machine specifically designed to dry and process dal, which includes lentils, peas, and beans. It is essential for the food business because it guarantees that dal is dried properly, maintaining its nutritious value and extending its period of preservation. The Dal Dryer extracts moisture from dal by using regulated heat and airflow. This keeps the dal from rotting, growing mold, and degrading. Additionally, drying the dal enhances its flavor and texture, making it more versatile in a variety of recipes. Dal dryers are designed to provide the best drying solution. This machine comes with a compact design and a very less power requirement provides most economical drying while ensuring uniform and controlled drying. The 2HP motor is the main power unit which is useful for operating the entire machine whereas the 0.5HP motor is associated with the heat generation part of the machine.
Features
:- Pulses can be dried in moist/rainy weather even in absence of natural sunlight.
- Maintain suitable moisture percentage.
- Original color is retained with better quality.
- Design ensures uniform and efficient drying.
- Higher production in low space.
- Advance Design, sturdy structure and require low floor space
- Minimal handling and maintenance, unit with easy operation.
Specification
:- Product Type: Dal Mill Machine
- Brand: Dafe (PKV)
- Dryer Motor Power : 2HP & 0.5HP
- Phase : Three Phase with Automatic Control Panel and Temperature Sensor.
- Body Material : Mild Steel
- Capacity : 400-500 Kg/hr.
- Suitable for : All kinds of Pulses
- Dimension (L x B x H) : 10 x 4 x 6 Feet (304.8 x 121.92 x 182.88 cm)
- Weight : 400-500 Kg (Approx.)
Usage
:1. Preparation Before Operation :
- Inspect the Machine : Before using the dryer, conduct a thorough inspection to ensure that all components are functioning correctly. Check for any signs of wear or damage.
- Clean the Dryer : Ensure that the drying chamber and any associated equipment are clean and free from residues from previous batches. This helps prevent contamination.
- Gather Required Materials : Collect the dal you intend to dry. Make sure it is properly cleaned and sorted to remove any foreign materials.
2. Setting Up the Dryer :
- Adjust Temperature Settings : Depending on the type of dal being dried, set the appropriate temperature on the control panel. Different varieties may require different temperatures for optimal drying.
- Set Airflow Parameters : Adjust airflow settings to ensure even distribution of hot air throughout the drying chamber. This is crucial for uniform drying.
- Select Drying Time : Determine the estimated drying time based on the moisture content of the dal and set this on the timer. Most modern dryers have automated controls that can help with this.
3. Loading the Dal :
- Load Evenly : Place the cleaned dal evenly in the drying trays or conveyor belt, ensuring that there is enough space for air circulation between them.
- Avoid Overloading : Do not overload the dryer as this can lead to uneven drying and may affect product quality.
4. Starting the Drying Process :
- Initiate Drying Cycle : Once everything is set up, start the dryer by pressing the designated button on the control panel.
- Monitor Progress : Keep an eye on temperature and humidity levels during operation through monitoring displays if available. Adjust settings as necessary based on real-time observations.
5. Post-Drying Procedures :
- Check Moisture Levels : After completing the drying cycle, check moisture levels in a sample of dal using a moisture meter to ensure they meet safety standards for storage.
- Unload Carefully : Once dried, carefully unload the trays or conveyor belt without damaging the product.
- Store Properly : Store dried dal in airtight containers in a cool, dry place to maintain freshness and prevent moisture absorption.
Maintenance :
- Daily Cleaning : Clean all surfaces of the dryer daily after use to remove dust and residue.
- Monthly Deep Cleaning : Perform a thorough cleaning of all internal components monthly to prevent buildup that could affect performance.
- Annual Professional Servicing : Schedule annual maintenance with a qualified technician who can perform comprehensive checks and repairs as needed.
Applications
:- Food Preservation : The primary application of a commercial dal dryer is to preserve the quality and nutritional value of dal. By removing moisture through controlled heat and airflow, these dryers prevent spoilage and mold growth, extending the shelf life of the product.
- Enhanced Quality : Dal dryer improves the texture and flavor of dried pulses. Proper drying enhances the overall quality of dal by ensuring uniform moisture content throughout the product. This uniformity is vital for cooking consistency, as it allows for even hydration during preparation, resulting in better taste and texture in culinary applications.
- Large-Scale Production : Commercial dal dryers are designed to handle large quantities of dal efficiently. With capacities ranging from 400 to 500 kilos per hour, these machines facilitate continuous processing, making them ideal for large-scale manufacturers who need to meet high demand without compromising on quality.
