Double Bucket (25Lx2) Milking Machine with 3HP Motor, 6.5HP Engine and HTP
4.0 star
SKU: AP-CM-20220143
₹64200 (Including GST)
MRP : ₹65500
Get extra ₹963 Discount (On Checkout)
Delivery By: Apr 6 - Apr 8
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Short Description
Double Bucket Milking Machine 25 Liters x 2
3 HP Motor, 6.5 HP Engine & 22 LPM HTP Pump
Suitable for 1-40 cows and 1-20 buffalo.
Country of origin: India
Description
The Double Bucket Milking Machine is a device designed to extract milk from cows and buffaloes. This machine automates the process of milking livestock and, at the same time, reduces both the time and effort involved in milking them. The machine consists of teat cups that are attached to animal's udders, a vacuum system which creates suction to extract milk, and a and series of pipes which connect the milking cluster with the milking bucket. The machine is equipped with a 3 HP motor and 6.5 HP engine the milking buckets are made of stainless steel material and have a storage capacity of 25 litres each.
Features
:
Dual Power : The inclusion of a motor and engine in the milking machine allows for automated operation, which significantly reduces the physical labor required for milking. The motor and engine drives the vacuum pump, which is essential for creating the necessary vacuum that extracts milk from the cow’s teats.
High-Pressure Pump : The inclusion of an HTP (High-Pressure) pump, which operates at approximately 22 liters per minute (LPM), allows for effective cleaning and maintenance of the milking equipment as well as the cow sheds. This is crucial for maintaining hygiene standards in dairy operations.
Simultaneous Milking Capability : This machine is designed to milk multiple animals at once; for instance, they can accommodate milking two cows simultaneously, which significantly increases productivity on farms.
Before operating the milking machine, familiarize yourself with its main components :
Motor/Engine : This powers the vacuum pump and other mechanical parts of the milking machine.
HTP Pump : A high-torque pump is designed to create the necessary vacuum pressure for milking. It must be properly maintained for optimal performance.
Teat Cup Assembly : This is where the milk is extracted from the cow’s teats.
Milk Collection Container : This holds the milk after it has been extracted.
2. Setting Up the Milking Machine :
Location : Ensure that the milking machine is set up in a clean, dry area close to where you will be milking your cows or goats.
Connect Power Source : If using an electric motor, connect it to a reliable power source. For gas engines, ensure they are filled with fuel and have adequate oil levels.
Check HTP Pump : Inspect the HTP pump for any leaks or damage. Ensure that it is connected properly to both the vacuum line and milk collection container.
3. Preparing for Milking :
Clean Equipment : Before starting, clean all components that will come into contact with milk to prevent contamination.
Prepare Animals : Ensure that the cow or buffalo is calm and ready for milking. Clean their teats with warm water and a suitable disinfectant.
4. Operating the Milking Machine :
Start the Motor/Engine :For electric motors, switch on the power supply. For engines, start as per manufacturer instructions.
Activate Vacuum Pump :Once powered on, allow the HTP pump to build up vacuum pressure in the system. Monitor gauges if available; typical operating vacuum levels range from 40 kPa to 60 kPa.
Attach Teat Cups :Carefully attach teat cups to each teat of the animal. Ensure they fit snugly but not too tightly to avoid discomfort.
5. Monitoring During Milking :
Observe Milk Flow : Watch for consistent milk flow through the tubes into the collection container. Adjustments may be needed if flow decreases significantly.
Adjust Vacuum Levels : If you notice fluctuations in vacuum pressure (too high or too low), adjust accordingly using any built-in regulators or controls on your machine.
6. Completing Milking Process :
Detach Teat cups :Once milking is complete (indicated by reduced milk flow), gently detach teat cups from each teat without jerking them off.
Shut Down Equipment :Turn off the motor/engine after completing milking operations.
Allow any residual milk in tubes to drain back into the collection container before disconnecting hoses.
Maintenance :
1. Regular Inspection of Components :
Motor and Engine : Check the motor and engine for any signs of wear or damage. Look for loose connections, frayed wires, or oil leaks. Ensure that all electrical connections are secure and that the motor is free from dust and debris.
HTP Pump : Inspect the high-pressure pump for leaks or unusual noises. Ensure that all fittings are tight and that there are no signs of corrosion or wear on the pump components.
2. Lubrication :
Motor Bearings : Regularly lubricate the bearings of the motor according to the manufacturer’s specifications. This helps reduce friction and prolongs the life of the motor.
Pump Components : Apply appropriate lubricant to moving parts of the HTP pump as recommended by the manufacturer. This includes seals, bearings, and any other friction points.
3. Pulsation System Maintenance : Listen to pulsators during operation to ensure they are functioning correctly. They should produce a regular rhythmic sound without irregularities.
4. Liner Condition Monitoring :Inspect liners every week for signs of wear or damage. Replace liners every 2,500 milking sessions or every six months, whichever comes first. After each milking session, clean liners thoroughly to prevent bacterial growth.
Applications
:
Commercial Dairy Farming : Milking machines are primarily used in commercial dairy farms to increase efficiency and productivity. They allow for the rapid milking of large numbers of cows, significantly reducing labor costs and time compared to traditional hand milking.
Improved Milk Quality : The use of milking machines helps maintain better hygiene standards during the milking process. Automated systems minimize human contact with milk, reducing the risk of contamination and ensuring higher quality milk production.
Small-Scale Dairy Operations : While primarily associated with large-scale operations, smaller farms also benefit from portable or smaller capacity milking machines that allow them to enhance their productivity without significant investment in infrastructure.