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Brand: Generic ( Made in India )
Commercial Semi-Automatic 1 HP Mini Dal Grader with Elevator, 300 Kg Per Hr
SKU: TI-CS-12340
₹64000 (Including GST)
MRP : ₹75600
Qty:
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Short Description
Mini Grader With Elevator,
1 HP Motor
Output Capacity 300 kg/hr
Country of origin: India
Description
A Dal Mill Grader machine is used to sort dal grains on the basis of various parameters such as size, shape and color. It precisely sorts and allows only the finest quality of dal grains to be selected for further processing or packaging. An elevator in the context of a dal mill setup is mainly used for the vertical transportation of the sorted grains within the facility. It helps in facilitating efficient workflow and reducing manual handling. This machine is equipped with 1 HP single phase motor with an output capacity of 300 kilograms per hour and the machine is build using mild steel material which enhances the overall build and adds up to the long life of the machine.
Features
:- High-Efficiency Sorting Technology : The commercial dal grader is designed with advanced technology that allows for precise sorting of pulses based on size, shape, and color. This ensures that only the finest quality dal grains are selected for packaging and distribution.
- User-Friendly Interface : The dal grader is equipped with an intuitive interface that requires minimal training for staff to operate effectively. This ease of use contributes to efficient workflow and reduces the time needed for employee onboarding.
- Durability and Low Maintenance Costs : Built with durability in mind, the commercial dal grader is designed to withstand rigorous use while keeping maintenance costs low.
Specification
:- Brand: Generic ( Made in India )
- Motor Power : 1 HP
- Power Required : 220 V
- Phase : Single
- Operation Mode : Semi-Automatic
- Body Material : Mild Steel
- Output Capacity : 300 kg/hr
- Dimension(W x H x D) : 180 x 160 x 180 cm
- Weight : 150 kg (Approx.)
Usage
:1. Setup and Installation :
- Location : Choose a stable, flat surface for the dal grader and elevator setup. Ensure there is enough space around the machine for operation and maintenance.
- Electrical Connection : Connect the machine to a suitable power supply that meets the voltage requirements specified in the user manual. Ensure that all electrical connections are secure and safe.
- Elevator Setup : If your dal grader includes an elevator, ensure it is properly aligned with the grading unit. The elevator should be securely mounted and connected to the power supply.
2. Preparation of Pulses :
- Cleaning : Before using the dal grader, clean the pulses thoroughly to remove any foreign materials such as stones, dust, or debris. This step is crucial as impurities can affect the grading process.
- Moisture Check : Ensure that the moisture content of the pulses is within acceptable limits (generally between 10% to 12%). Excess moisture can lead to clumping and inaccurate sorting.
3. Operating the Dal Grader :
- Loading Pulses : Use the elevator to load cleaned pulses into the dal grader’s hopper. Ensure not to overload it beyond its capacity as this can hinder performance.
- Starting Operation : Turn on the machine using the main power switch. Monitor initial operations closely for any unusual sounds or vibrations which might indicate issues.
- Sorting Process : As pulses move through the grading mechanism, they will be sorted based on your preset parameters. The machine will separate grains by size and quality automatically.
4. Monitoring Performance :
- Regular Checks : Throughout operation, periodically check for any blockages or jams in both the grader and elevator systems. Clear any obstructions immediately.
- Quality Control : After sorting, inspect samples of graded pulses for quality assurance. Make adjustments if necessary based on output quality.
Maintenance :
- Daily Cleaning : After each use, clean the machine thoroughly to remove any residual dal or debris. This prevents contamination and ensures smooth operation.
- Lubricate Components : Regularly lubricate all moving parts such as gears, bearings, and pulleys according to the manufacturer’s recommendations. This reduces friction and wear, ensuring efficient operation.
- Electrical Checks : Periodically inspect electrical connections for signs of wear or damage. Ensure that all wiring is intact and securely connected.
- Elevator Functionality Checks : Ensure that the elevator system operates smoothly without unusual noises or jerks. Check for proper alignment and secure attachment of cables.
- Annual Professional Maintenance : Engage professional service technicians at least once a year for comprehensive maintenance checks on both the dal grader and elevator system.
Applications
:- Pulse Sorting and Grading : The primary function of the dal grader is to sort pulses based on size, shape, and color. This ensures that only high-quality grains reach consumers.
- Enhancing Product Quality : By utilizing advanced technology for precise sorting, the dal grader helps maintain consistent quality in the final product. This is crucial for businesses aiming to meet strict industry standards and consumer expectations regarding food safety and quality.
- Increased Efficiency in Processing : The integration of an elevator system allows for seamless movement of grains from one stage to another within the processing line. This minimizes manual handling, reduces labor costs, and speeds up the overall production process.
